面向集装箱底板固定的移动机械臂锁付系统设计

    A Design of a Mobile Robotic Arm Locking System for Container Floor Plates

    • 摘要: 本文设计并实现了一套面向集装箱地板的自动螺丝锁付机器人系统,以解决集装箱地板螺丝锁付环节长期依赖人工作业所导致的效率低、劳动强度大及安全性不足的问题。该系统集成移动底盘、多关节机械臂、高精度视觉定位模块、末端锁付装置及自动送钉装置,实现了对地板螺丝孔的自动识别、定位与锁付作业。通过构建螺丝锁付力学模型指导装置选型,设计了气动锁付装置。实验验证表明,系统视觉模块对未锁付螺丝孔的识别率达到96.5%,定位精度在xy轴方向误差均值分别为0.50 mm和0.47 mm;送钉装置在0.35 MPa以上气压下平均送钉时间为0.21 s;机器人系统单颗螺丝实际锁付节拍为4.5 s。结果表明,该系统能够稳定完成锁付任务,有效提升了作业自动化水平、效率与一致性,为集装箱制造流程的智能化升级提供了可行的技术方案。

       

      Abstract: In this research, an automated screw fastening robot system for container floors is designed and implemented, aiming to resolve the issues of low efficiency, high labor intensity, and safety deficiencies resulting from the long-term dependence on manual operation in the container floor screw fastening process. The system integrates a mobile chassis, a multi-joint robotic arm, a high-precision visual positioning module, an end-effector, and an automatic screw feeder for automated identification, positioning, and fastening of screw holes. A mechanical model is constructed to guide the development of a pneumatic fastening device. Experimental results demonstrate that the visual module achieves a 96.5% recognition rate for unfastened holes, with mean positioning errors of 0.50 mm (X-axis) and 0.47 mm (Y-axis). The feeder delivers screws in 0.21 seconds at pressures above 0.35 MPa, enabling a total fastening cycle time of 4.5 seconds per screw. The system proves stable, significantly enhancing operational automation, efficiency, and consistency, thereby offering a viable solution for intelligent upgrading in container manufacturing.

       

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