基于多尺度折叠深度可分离卷积的旋转机械故障诊断方法

    A Fault Diagnosis Method for Rotating Machinery Based on Multi-scale Folding Deep Separable Convolution

    • 摘要: 旋转机械故障诊断对保障工业机组的安全稳定运行具有重要意义。现有深度混合模型虽广泛采用卷积层进行特征提取,但标准深度可分离卷积受限于固定感受野,难以同时捕捉局部冲击与全局趋势等多尺度故障特征。为此,本文提出一种多尺度折叠深度可分离卷积网络(Multi-scale Folding Depthwise Separable Convolution network,MFDSC)。该方法首先将折叠变换引入深度可分离卷积,在不增加参数量的条件下等效扩大感受野;继而构建多分支并行结构,各分支采用不同尺寸卷积核,实现对多尺度故障特征的同步提取;最后通过1×1卷积进行特征融合,再通过Longformer与长短期记忆网络实现深层特征提取,最后由全连接层输出故障诊断结果。实验结果表明,所提方法在两类数据集上的诊断准确率均超过99%,在边缘设备上的推理速度达到47个样本/s,实现了高精度与轻量化的统一。同时,在噪声干扰及跨平台部署场景下,该方法仍保持98%以上的诊断准确率,展现出优异的鲁棒性与泛化能力。

       

      Abstract: Fault diagnosis of rotating machinery is crucial for industrial safety, yet standard depthwise separable convolution in existing deep hybrid models is constrained by a fixed receptive field, making it difficult to capture multi-scale fault characteristics, ranging from local impulses and global trends. To address this, we propose a Multi-scale Folding Depthwise Separable Convolution network (MFDSC), which introduces folding into depthwise separable convolution to equivalently enlarge the receptive field without increasing the parameter count, and constructs a multi-branch parallel structure with different kernel sizes to extract multi-scale features simultaneously. Feature fusion is performed via 1×1 convolution, followed by Longformer and LSTM for deep temporal modeling, and fully connected layers produce the final diagnosis. Experimental results show that the proposed method achieves over 99% diagnostic accuracy on two datasets, and reaches an inference speed of 47 samples/s on edge devices. It also maintains over 98% accuracy under noise and cross-platform scenarios. These results demonstrate high diagnostic accuracy, lightweight deployment, and strong robustness.

       

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